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Salient Features of This Model
At Thermotech, we offer a range of Thermic Fluid Heaters, available in both Horizontal and Vertical Models. These heaters are designed to efficiently heat thermic fluid up to a maximum temperature of 345° C, operating at near atmospheric pressure. The heaters come with an impressive efficiency of up to 94% based on the Nett Calorific Value (NCV) of Oil and Gas fuels and deliver exceptional performance.
- Advanced Heat Exchanger – The Main Heat Exchanger is designed with precise engineering and high-quality materials. It comes with an integrated combustion chamber crafted from robust materials such as High Heat Resistant Steel Tubes (BS 3059 P-1) or Seamless Pipes (SA106 Gr.B S40) or Alloy Steel of substantial size. The design comes with a twin concentric multi-start helical coil which is carefully inserted into M.S/C.S/S.S Shell with reinforced structural support for precise alignment.
- Three-pass Configuration – The heat exchange process follows a three-pass configuration on the flue gas side, optimizing heat transfer through a counter-current flow principle. The combustion chamber is carefully designed to maintain a safe distance between the coil tube surface and the burner flame. This meticulous design ensures not only efficient heat transfer but also extends the life of the thermic fluid by minimizing film temperatures. It also guarantees the safety of the helical coil tube, thereby safeguarding the entire heat exchanger.
- The Improved “TSH” Series – Horizontal Model – The heaters of this model represent an improved version, characterized by exceptional design and use of cutting-edge technologies and materials. These improvements have increased the unit’s efficiency to an impressive 93%, resulting in substantial energy savings and simplified maintenance. The emissions are also significantly reduced, and the heaters can be seamlessly integrated with PLC and SCADA systems.
- Environmentally Conscious Designs– Working towards our environmental responsibility and enhanced combustion efficiency, we have incorporated technological advancements. This allows for efficient recovery of stack heat from the exhaust flue gasses on the primary heat exchanger through a Combustion Air Pre Heater (CAPH). This ingenious system preheats fresh combustion air before it reaches the burner, contributing to improved combustion efficiency, reduced stack temperatures, lower fuel consumption, and ultimately, a more eco-friendly operation.
Capacity
Our Thermic Fluid heaters come in various capacities, ranging from 0.1 MM KCal/ hr to 15 MM Kcal/hr. This ensures that we can meet a wide range of heating requirements.
The heaters are capable of reaching a maximum of 345° C, making them suitable for a diverse set of industrial applications.
Applications
The Thermotech Hot Oil Heaters are meticulously designed to accommodate a wide range of commercial and special fuels available in the market. They find their utility across specified industries.
- Industries We Serve – Specialty Chemical, Petrochemicals & Oil and Gas.
- Fuel Flexibility - Our hot oil heaters are designed to handle a range of fuels, offering remarkable adaptability and cost-effective fuel options. These include a variety of gasses including natural gas, refinery gas, off-gasses, stripper column off-gas, and hydrogen, and liquids like diesel, furnace oil, crude oil, and more.
- Unwavering Quality Assurance - We take pride in our commitment to quality, holding an ISO 9001, 14001 & 45001 certificate since decade. Through this commitment to quality, we provide top-notch heating solutions to our customers.