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Salient Features of This Model
In this model, the heating process is achieved through a fire tube-style burner submerged at the bottom of the heater vessel, resulting in efficient heating. The primary heating medium used in this system is water-glycol mixtures, a widely adopted solution for various low-temperature heating applications.
- API 12K Compliance – This heater model is fully compliant with API 12 K standards, ensuring that it meets industry-specific quality and safety requirements.
- Complete Shop Assembly – This unit is fully assembled in the shop before installation at the job site. This pre-assembly ensures that the system is ready to be installed efficiently.
- Customization Options – The system can be customized to meet the specific requirements of individual clients.
- Modular Design– These heaters are designed on a modular basis, simplifying both shipment and installation processes. This modular approach enhances flexibility in setup.
- Skid-Based Delivery-These heaters are delivered on skids, offering a convenient and organized delivery concept for ease of handling and installation.
- Advanced Instrumentation-The heaters are equipped with advanced instrumentation, including sophisticated logic systems, Safety Integrity Level (SIL) compliant Programmable Logic Controllers (PLCs), remote monitoring and control capabilities, and centralized data management. These features enhance optional control and safety.
- High-Quality Coils-The coils used in site-built units adhere to the highest manufacturing standards and quality control practices. These coils are constructed from a range of materials, including carbon steel, high-grade alloy steel, and stainless steel, to suit various purposes.
- Burner Options-The system offers burner flexibility, with options for natural draft burners directly mounted on the fire tube. Forced draft burners can also be provided based on specific requirements.
- Turnkey Project Execution-Complete turnkey project execution is available providing end-to-end solutions from design and manufacturing to installation and commissioning.
Benefites
- Unmanned Oilfield Operation - Our water bath heaters are carefully designed to operate autonomously in oilfield environments, reducing the need for constant monitoring and manpower.
- Precise Temperature Control - These heaters offer precise control over the temperature of the water bath, ensuring optimal heating for various applications.
- Adequate Retention Period - The equipment is thoughtfully designed to provide a sufficient retention period, allowing for efficient heat transfer and heating processes.
- Easy Maintenance - The heating coil is conveniently removable, simplifying maintenance tasks and minimizing downtime.
- Flexible Design - The heaters feature a removable single or twin fire tube design, enhancing adaptability and facilitating maintenance when needed.
- Comprehensive Burner System - Each unit comes equipped with a complete burner system including a pilot, main burner, gas train, and spark igniter with a transformer for reliable and efficient combustion.
- Safety Measures - Flame arrestors are strategically placed at both the burners’ air intake and the stack top, enhancing safety by preventing unwanted flame propagation.
Capacity
Thermotech offers a comprehensive selection of indirect water bath heater models designed to cater to diverse customer requirements. These models come in capacities spanning from 0.5 MMKCal/hr to 4 MM KCal/hr with standard outlet temperatures reaching 250° F (121° C).
With an overall efficiency rating of ~65 % on NCV (Net Calorific Value), this heater maximizes energy utilization, minimizing waste and operational costs.
Applications
The Thermotech Water Bath Heaters are meticulously designed to accommodate a wide range of commercial and special fuels available in the market. They find their utility across diverse industries.
- Industries We Serve - Oil and Gas Exploration
- Fuel Flexibility - Our water bath heaters are designed to handle a range of fuels, offering remarkable adaptability and cost-effective fuel options. These include a variety of gasses including natural gas, refinery gas, off-gasses, stripper column off-gas, hydrogen, and more.
- Unwavering Quality Assurance - We take pride in our commitment to quality, holding an ISO 9001, 14001 & 45001 certificate since decade. Through this commitment to quality, we provide top-notch heating solutions to our customers.
